MadSci Network: Physics |
It depends on a number of things. First, let us look at what happens when you stop slowly. If you have front disc brakes, with rear drum brakes (a very common situation), the front brakes do all of the braking work. The reason for this is simple. It takes about 0.4 bar (6 psi) to apply a typical front disc brake, since there is no return spring and only a rubber seal ring that needs to be moved to start braking. It takes about 6 bar (90 psi) to apply most rear drum brakes. Drum brakes have return springs to keep the brake shoes in place. They also have springs that hold the shoes to the backing plate. Until the brake line pressure exceeds 6 bar, only the front disc brakes operate. Therefore, there is no wear of the rear brakes at all. Unless the front brakes are quite hot, a gentle brake application will wear the brake linings at a very low specific rate (typically, 60 mg/MJ or 0.005 cubic inches per hp-hour). Other factors to consider when stopping slowly are the frictional losses from the tires, chassis, and air drag. These help slow the vehicle. With an automatic transmission, the engine will actually increase the braking work at low vehicle speeds. Now let us consider a hard brake stop. Both front and rear brakes will operate, but about 70% of the frictional work will be done by the front brakes. Front brakes do more work because they are more heavily loaded, especially with the weight transfer from a hard stop. The specific wear rates will be almost the same as before, but now the rear brakes are working. In addition, the friction losses from the tires, chassis, and air drag now are much smaller, on a percentage basis. The result is that the front brakes wear a little less, and the rear brakes wear more on the hard stop. The total brake lining wear (front and rear brake linings) is about 20% more for the hard brake stop--using our initial assumptions and again assuming the brakes are not hot. If a vehicle has four-wheel disc brakes (or even four-wheel drum brakes), then there will be some wear of the rear brakes--even for light brake applications. The total brake lining wear will again be slightly higher for hard brake stops, by about 20% or so. People that brake hard often also accelerate quickly and use their brakes more often. If this gets the brakes hot, then the brake lining wear rates may increase--up to a factor of a hundred times above cool brake wear rates. With hot brakes, the hard brake stops will result in significantly more brake lining wear. Hard braking causes a greater temperature rise during the brake stop. This, in turn, causes higher wear rates for the hot brakes. A few brake lining formulations wear faster when cool, and lightly loaded, compared with hotter, and more heavily loaded. One example is the semi metallic brake lining, also called semimet. These use steel wool and other ferrous material, along with graphite, all bound by a phenolic resin. The reason these materials wear so differently is that they transfer brake lining material to the disc brake rotor during the initial part of a hard brake stop, and then transfer it back to the brake lining at the end of the stop. This back and forth brake lining transfer makes semimet brake linings have unusual wear characteristics, compared with most other brake lining materials. A few racing brake linings also behave this way. However, the vast majority of all brake linings behave as described in the earlier paragraphs. Unfortunately, there are no good reference sites on the Internet to add to this description. I hope this was sufficient to answer your question.
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