MadSci Network: Engineering |
WONDERFUL question!!! In fact, while the principle is simple, it took me a few days to come up with a coherent explanation of the factors involved. Just as a reminder, a transformer is two (or more) coils of wire wound around a magnetic core. An AC current passed through one coil creates a magnetic flux in the transformer coil which, in turn, induces an AC current in the additional windings. So far, so good. A problem arises, however, if the core is solid magnetic material. What happens in this case is that stray magnetic fluxes arise with a solid coil which oppose the main magnetic flux that you're trying to generate, therby degrading the performance of the transformer. These currents are called "eddy" currents and get larger as the size of the core gets larger; the larger core size allows these eddy currents to flow within the core and get larger due to the fact that these eddy currents generate magnetic fields within the transformer, which cause additional electric currents to flow within the magnetic core, which causes additional eddy currents; what you get is a vicious cycle arising. The net result is that the performance of the transformer gets screwed up. Laminations minimize the generation of eddy currents. The key thing about laminations is that they are electrically *insulating*, so that eddy currents are restricted. The thinner the laminations, the better since the physical thinness of the laminations restricts the physical size of the eddy current loop, thereby restricting the stray currents formed by the eddy current flux. The higher the frequency that you want the transformer to operate at, the thinner the laminations must be. [It's also easier mechanically to form a magentic core from laminations than from a solid piece of magnetic material]. To give you an idea of the physical sizes involved, 50--60 Hz transformers generally use laminations of 0.007 to 0.014 inches in thickness. The key thing to remember is that the laminations are electrically insulated from each other. That's a brief explanation, and I hope that it helps!
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