MadSci Network: Chemistry
Query:

Re: How much can a glue endure?

Date: Sun Jul 18 11:47:45 1999
Posted By: G. Kip Sturgill, Grad student, Chemical Engineering, Georgia Institute of Technology
Area of science: Chemistry
ID: 929949006.Ch
Message:

The following answer has been compiled from the following references:
1. Encyclopedia of Polymer Science and Technology, Vol.1 3rd Edition.
2. Adhesive Materials, I. Katz, 1964.
3. Kirk-Othmer Encyclopedia of Chemical Technology, Vol. 1.

Since so many types of adhesives (also referred to as cements, pastes or glues) exist and are commonly used, it is difficult to give a general answer to the endurance of glues or adhesives. These are also questions that, I believe, require detailed answers as this is a very large and important field. It is also interesting to note that as polymers began to play a significant role in the world, adhesives became a significant item of commerce in manufacture and construction. I will try to keep the answer general for the most part and get specific when I think it is necessary. I will assume that some basic knowledge of polymers is known as they play a very important role in synthetic adhesives, if not plenty of sites on the web are available (e.g., http://www.psrc.usm.edu/macrog/index.htm).

I have included a table giving the tensile strength (strength to pull apart) of some adhesives (in italics) and some common materials.

Material Tensile Strength (MPa)
Alloy steel 2000
Titanium 1400
Medium strength aluminum 280
Epoxies 90
Nylon 70
Phenolics 55
Concrete 1
Foam rubber 0.4

This should give a rough idea of how strong some adhesives are. Since so many adhesives are used and an adhesive is defined by its usage, I have included a list of adhesives and some common uses for those adhesives. The answers to the others question posed are also answered among this list as they can be applied specifically to certain types of adhesives.

First, let's look at the physical nature of adhesives (i.e. how used and/or activated). These include the following. (You may need to look up some of the structures of the materials in a chemistry or polymer chemistry textbook.)

1. Hot-melt type (e.g. glue from a glue gun)
2. Solutions
3. Aqueous dispersions
4. Activated adhesive
5. Film adhesives
6. Polymerizing types (epoxies, phenolics and polyurethanes)
7. Pressure-sensitive adhesives (e.g. masking tape, band-aids): This is very important, these are adhesives that in dry form are permanently tacky at room temperature and firmly adhere to surfaces upon mere contact. These include tackified elastomers (natural rubber, ethylene-vinyl acetate copolymers and styrene thermoplastic elastomers), poly(alkyl acrylates) and silicones.

Adhesives may be activated by the drying of a solution, heat or catalyst (or both) among others. The adhesive can be crosslinked (molecules tied together through chemical bonds becoming insoluble and more permanent) or remain soluble. So depending on the adhesive and its ingredients, an adhesive can be either permanent or removed. The adhesive can be chemical (that is a reaction takes place as the adhesive is made) or mechanical (the adhesive uses its strength to hold parts together). The type of adhesive used is determined by the conditions to which the adhered parts will be exposed. One thing that I will also point out is that many ingredients go into adhesives and depending on what is present, the use and usage of a glue can be dramatically changed. These formulations are for the most part proprietary. Also, almost any polymer can be used as an ingredient in an adhesive. The following list explains the chemical types of adhesives (though by no means is this list complete). Once again, a chemistry book may be necessary to see what these look like. Some common uses are listed in parentheses.

1. Carbohydrate-based adhesives (postage stamps)
a. starch (can labels)
b. dextrins (labels)
2. Protein glues-being replaced by synthetic glues
a. Fish/animal-collagen derived
b. Casein
c. Soybean
d. Blood
3. Elastomer based adhesives
a. Natural rubber (shoe adhesive)
-Commonly in pressure sensitive adhesives, where the tackifier (think post-it notes)is 40-60 weight % of the formulation
-Can also be crosslinkable (that is, tie the molecules together with a chemical bond to improve the strength and resistance of the adhesive, though too much crosslinking can result in the polymer becoming brittle, like window glass)
b. Styrene-butadiene rubber
-Used in pressure-sensitive adhesives, tire thread cements, plastic tile and flooring adhesive
-Can also be crosslinked for high temperature resistance
c. Polychloroprene or neoprene
-Used in the shoe industry to attach soles
-Used in laminating plastics to wood (Formica for kitchen and bathroom countertops)
d. Nitrile rubbers
-Used in high performance metal to metal bonding in the aircraft industry, maintains strength above 200 C.
e. Butyl rubber
-Used in pressure sensitive adhesives including the bonding of polyethylene to steel pipes (for corrosion protection) for underground oil and gas transmission
f. Thermoplastic elastomers-including polyurethanes and thermoplastic elastomers
-Used in hot melt glues
-Used in pressure sensitive adhesives
4. Other synthetic organic adhesives
a. Phenolic resins (oldest of synthetic polymers)
-Wood bonding (especially exterior woods)
-Sand paper
b. Amino resins (Formaldehyde with urea or melamine)
-Particle boards (or composition board)
c. Ethylene copolymers (ethylene-vinyl acetate)
-Book binding
d. Polyvinyl acetate
-Paper binding
-Familiar white glues sold to consumers are polyvinyl acetate emulsion adhesives
e. Polyvinyl acetals
-Interlayer in laminated automobile safety glass
f. Polyurethanes
-Packaging industry
-Leather adhesion
g. Epoxies-The workhorse of the structural adhesive business
h. Acrylics
-Floorings (ceramic tiles)
-Pressure sensitive adhesives
i. Polyamides
-Hot melt-packaging, furniture, shoe and electronics industries
j. Polyesters
-Hot melt in the shoe and textile industry
k. High temperature adhesives (polyimides, polybenzimidazoles, polyquinoxalines)
-Aerospace applications-used to bond titanium and carbon fibers laminates (must be resistance to oxidative degradation)
-These have very little industrial use
l. Silicones (more important in sealant industry than adhesive industry)
-Used in construction adhesives because of excellent physical properties
-Used in pressure sensitive adhesives
**Incorporation of diphenylsiloxane repeat units in the silicone chain leads to greater thermal stability, increased tack and better low temperature flexibility.
m. Polyvinyl chloride copolymers
-Used in the automobile industry as a gap filling adhesive
5. Inorganic adhesives
-Most important are silicates of which some have thermal stability exceeding 1000 C.

In summary, we can see that adhesives can endure quite a bit if the proper "glue" is chosen for an application. If the adhesive is formed by a chemical reaction (crosslinking, ring-opening etc.), heating the adhesive may result in more of the reaction occurring. This may result in brittleness if too much crosslinking occurs. It may also melt the material weakening the adhesion. Also, the formulation of the glue is very important. Silicone glues become thermally resistant by just changing how the polymer is synthesized (i.e. adding a different repeat unit). This is not to say that silicones are the most thermally resistant glues as the above lists names other adhesives which although not as common have higher thermal stability. I hope this answers your questions, I would suggest looking at the web page I referred to earlier or getting some polymer chemistry textbooks to further understand the science behind adhesives.


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